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  • OS MTM Boombox

    While I posted many questions on this project on the technical talk forum, I finally finished my OS MTM "Boombox" for lack of a better phrase. After reading this forum for days and being totally inspired by the "Cougar" boombox, I wanted to build something similar but that didn't require the mobility, volume, and was a bit more "living-room friendly." After much research on settled on the OS MTM's for the LR and Surrounds, and augmented the low end with a Dayton 8" DVC SD215A-88. It took alot of time and I appreciate all of the help and guidance on this forum. I have alot experience woodworking but this was my first speaker build and to be honest I floored by the sound quality.

    Some details. Cabinet construction is oak plywood with some MDF for the internal pieces. The baffles of the MTM's are some ash scraps I had laying around and the baffle for the woofer and trim are maple. The baffle is actually a piece 1/4 figured maple I had found and glued to 3/4" MDF. The baffles of MTM's on the main unit are actually angled at 5 degrees which definitely complicated the design and its unclear whether it added anything. I did preserve the internal cabinet volume for the MTM's. The sub volume ends up being about 1.25 cubic feet.

    The oak and ash were finished with a Old Masters Gel Stain (several coats) which added the color, blended the woods, yet still allowed a fair amount of the figure to show through. The maple pieces just had BLO. The whole thing was then covered with ~8 coats of a self-made wipe-on poly.

    Final main unit is here:
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    Here is the back (opened up to show the internal construction). The back panel has a coaxial radio out, a rocker switch that controls power to everything while still providing low power to preserve the head unit settings, and the surround outs
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    I have also a bunch of build photos I can add if interested. Not a ton as I was not very good at remembering to take the pictures.

  • #2
    Re: OS MTM Boombox

    That is a beautiful piece of work. Nice use of contrasting wood grains and colors.

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    • #3
      Re: OS MTM Boombox

      How is the sub being powered? I can see the (I'm assuming) sure amp for the OSMTMs but I can't see an amp for the sub or a crossover for it.
      I wonder how many people I've looked at all my life and never seen.
      - John Steinbeck

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      • #4
        Re: OS MTM Boombox

        Originally posted by Eternal Student View Post
        How is the sub being powered? I can see the (I'm assuming) sure amp for the OSMTMs but I can't see an amp for the sub or a crossover for it.
        The Sure amp is actually powering the sub. The other four channels (MTMs)are coming directly from the head unit.

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        • #5
          Re: OS MTM Boombox

          Is there a low pass crossover on the sub or are you using a subwoofer preout on the head unit or is the full-range going to the sub? Just trying to figure out your layout.
          I wonder how many people I've looked at all my life and never seen.
          - John Steinbeck

          Comment


          • #6
            Re: OS MTM Boombox

            Originally posted by Eternal Student View Post
            Is there a low pass crossover on the sub or are you using a subwoofer preout on the head unit or is the full-range going to the sub? Just trying to figure out your layout.
            You are correct - I am using the lpf built into the head unit (Kenwood -will have look up model - KDC 355U). It has four channels plus sub pre-outs. I have been running with the LPF set to 85hz ( lowest setting) although I have thinking I may want to add my own in to be a bit lower. I am really shocked at the bass extension I appear to be getting from the MTMs
            Last edited by djeisenbe; 04-09-2014, 12:31 PM.

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            • #7
              Re: OS MTM Boombox

              Uh, I'm at a loss for words, but ... wow! That's a very conservative use of the word "boombox."

              I'd like to see whatever pictures you have. It's amazing to look at.
              Isn't it about time we started answering rhetorical questions?

              Paul Carmody's DIY Audio Projects
              Twitter: @undefinition1

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              • #8
                Re: OS MTM Boombox

                I'm with you Paul. How about mini-console? Outstanding job, djeisenbe.

                Originally posted by Paul Carmody View Post
                Uh, I'm at a loss for words, but ... wow! That's a very conservative use of the word "boombox."

                I'd like to see whatever pictures you have. It's amazing to look at.
                I was so much older then, I'm younger than that now.
                OS MTMs http://techtalk.parts-express.com/sh...d.php?t=220388
                Swope TM http://techtalk.parts-express.com/sh...d.php?t=221818
                Econowave and Audio Nirvana AN10 fullrange http://techtalk.parts-express.com/sh...d.php?t=216841
                Imperial Russian Stouts http://techtalk.parts-express.com/sh...=1#post1840444
                LECBOS. http://techtalk.parts-express.com/sh...ghlight=lecbos

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                • #9
                  Re: OS MTM Boombox

                  Very cool!

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                  • #10
                    Re: OS MTM Boombox

                    Originally posted by fastbike1 View Post
                    I'm with you Paul. How about mini-console? Outstanding job, djeisenbe.

                    Thanks Paul. Yeah, boombox isn't the right word. It is awfully heavy but I did put trunk handles on the sides. I fully intend to leave it on the floor most of the team - occasionally move it out the deck for BBQ's or something. Will post some more pictures later

                    Dan

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                    • #11
                      Re: OS MTM Boombox

                      Routing the baffles. I built a homemade jig and it worked way better than I anticipated. Turns out after drilling the final Mid hole (out of 8) - I learned how important it was to to tighten the wing nut on the top. First major mistake of the project and veered totally off. Fortunately I was able to flip the baffle over and path the mistake
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                      A few preassembly pictures

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                      Baffles after a single coat of stain - I am still very unsure about Gel Stains but now I wipe the first coat off (after rubbing in) - the second coat I leave on pretty thick. I will also note, that for the surround speakers I recessed the tweeters but didn't on the main unit. Primary reason was I concerned that the rabbeting bit I used to create the recesses would make them too big (I only had fixed rabbet sizes). Turns out they were pretty good. I cut the tweeter holes with a hole saw and then wrapped the hole saw with sandpaper a couple times to ease the hole to the proper dimension for the tweeter. If I had to do it again - I would have cut the rabbet first - then eased the hole to the correct dimension.
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                      Here is the subwoofer baffle. As mentioned earlier it was a piece of figured 1/4" maple I picked up at woodcraft for about $8 and glued to a piece of MDF. The MDF edges actually fit into dado's on the sides of the MTM's.
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                      • #12
                        Re: OS MTM Boombox

                        I used PVC for the front firing ports. I have young kids (3 - 4 and under) and was concerned about them playing and throwing things in the ports so I used a bit of speaker grill cloth in between the PVC and baffle to close up the hole. Turns out I should have been more worried about them poking the drivers.
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                        A few more dry fit/pre-assembly pictures
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                        Trim was maple scraps I had put on the router table. I used a v-groove bit and two different passes with a cove bit.

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