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Lil' Wood

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  • Lil' Wood

    This is the first project that I am sharing, so go easy. It's another boom box. Maybe we need a boom box forum here? Anyway, the drivers are 5 1/4'' Tannoy full rangers, actually I think they're more like a coaxial without a crossover. They were originally a pair of self powered indoor/outdoor speakers. The enclosures were small plastic jobs that were not doing any justice to these drivers. When I was messing around with them in the original enclosures, they sounded pretty lifeless and had very little bass. During that listening, and after pulling the drivers and hooking them up to a Lepai 2020, I started to realize they were pretty tough drivers. Not a lot of travel, but what seemed to be a fairly large magnet, and pretty high sensitivity. This is all speculation on my part as I don't have a lot of experience with different drivers, and don't have any measuring equipment. I do know that the little Lepai made these things sing……sing loud.

    I had no idea what to expect when I put these in a decent enclosure. I originally went pretty big, planning to run the Tannoys sealed in little tupperware bowls, and down fire a Dayton DC-160 to gain some bass. This would have required buying some little plate amp to power the Dayton, and complicated the build a little. So for shts and giggles I gave the Tannoys the whole box, tuned somewhere in the 40's with two 1 3/8 ports. Low and behold, these drivers did more than I would have asked for. They get loud, they get pretty low, they have an upper midrange attack that reminds me of a PA speaker.

    The enclosure is made from panels, made from strips I cut, from some 1 5/8" thick MDO plywood. Yes I said 1 5/8". I cut 1/2" strips from a 2' x 4' panel. I wasn't real happy with the look until after finishing. What made it look much better than bare, was filling the grain, I sanded a wet coat of Arm-R-Seal, allowing the gooey slurry to fill all the little nooks and crannies. It helped even out the contrasting color and didn't looks as busy as the raw panels did.
    Anyways, here's a few pictures.

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    A 20 oz. of Vernors for size.
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    This is actually my fourth boom box, I made two Sprites that turned out really cool, and a kick around Sprite for the garage. I'll have to share pictures of these too.

    Thanks for looking.

    Jay

  • #2
    Re: Lil' Wood

    That stacked ply look is really awesome. Where did you find 1 5/8" plywood?

    Comment


    • #3
      Re: Lil' Wood

      I'm digging all the boom box builds. Makes me want to try one. I really like the end grain on the ply. Looks like a lot of work though.

      Comment


      • #4
        Re: Lil' Wood

        Originally posted by Leroy R View Post
        That stacked ply look is really awesome. Where did you find 1 5/8" plywood?
        Well you see……I wreck buildings for a living. You would be surprised what gets left in said buildings.

        Comment


        • #5
          Re: Lil' Wood

          Originally posted by chad1376 View Post
          I'm digging all the boom box builds. Makes me want to try one. I really like the end grain on the ply. Looks like a lot of work though.
          It really wasn't too bad. I just went out and measured the plywood, it's actually 1 9/16''. To make one panel, I had to rip 6 strips at 1/2'', then glue them up. One panel was cut to make the top and both sides. I made one more panel for the bottom. So, 12 fairly thick rip cuts on the table saw, and two panel glue ups.

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          • #6
            Re: Lil' Wood

            Wow, great look. How much of said plywood was in said building? That's a great find!
            Melby Audio - Flat Pack Speaker Kits

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            • #7
              Re: Lil' Wood

              Wow, I really like it! Nice work!

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              • #8
                Re: Lil' Wood

                So - did you install the original amplifier in the box, or is this a passive speaker?

                You got me thinking about recycling a cheapo PC powered speaker/sub into a nicer box (after I finish a few other projects in progress).

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                • #9
                  Re: Lil' Wood

                  Originally posted by Melby Audio View Post
                  Wow, great look. How much of said plywood was in said building? That's a great find!
                  Ummm…..a lot. I took (6) 2' x 4' panels and a couple 1' x 4' panels. I plan on building a couple subs with what I have. Do you think I'll still need bracing??

                  Originally posted by chad1376 View Post
                  So - did you install the original amplifier in the box, or is this a passive speaker?

                  You got me thinking about recycling a cheapo PC powered speaker/sub into a nicer box (after I finish a few other projects in progress).
                  Each speaker had it's own amp. I'm not using them, although they look like decent amps. I plan on mounting the Lepai on the back for now.

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                  • #10
                    Re: Lil' Wood

                    If you lived closer to me, I'd offer to buy some of it. Looks like you are on the wrong side of the lake.
                    Melby Audio - Flat Pack Speaker Kits

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                    • #11
                      Re: Lil' Wood

                      Originally posted by Melby Audio View Post
                      If you lived closer to me, I'd offer to buy some of it. Looks like you are on the wrong side of the lake.
                      According to my map, I'm clearly on the right side of the lake. That means you are on the wrong side.:D I'll be heading over to Lake Michigan in a week or so, I can "shove off" a couple if you want. With a backwards wind they might make it to Wisconsin.

                      Jay

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                      • #12
                        Re: Lil' Wood

                        Looks great!

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