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  • Re: Best methods for finishing MDF

    Originally posted by williamrschneider View Post
    Yes, there's a seam on the other side. If the light/dark junction of the doorway reflected in the background doesn't "break" across the seam, you can't see it. The two-veneer techniques has helped, but not eliminated the telegraphing problem. I had thought that a ~1/16" thick sandwich of veneer and glue lines would help more, but I guess not.



    Anything's worth a try. All we can do is experiment and report the results. One issue with a coating like that is that a different adhesive would be better than wood glue. I once read an old US Forestry service bulletin about how an application of shellac greatly reduced the effectiveness of wood glue.

    Before I knew that, I once applied a generous helping of shellac over some assembled cabinets before veneering. It also swells the MDF, and here's visible proof (showing the location of the biscuits beneath after some sanding) that it differentially swells areas of the MDF depending on whether glue in the biscuit slots is preventing deep absorbtion ...



    Even with the heavy application of shellac soaked into the end grain, this pair of speakers, once veneered, also telegraphs seams through the veneer. These were built in dry weather, so the seams show in humid summer conditions and disappear in winter. My conclusion was that shellac after assembly (but before veneer) didn't work.
    Good observation. To bad you didn't seal the end joints before you put the box together. From my experiments so far any liquid will expand MDF. I assume the glue isn't "liquid" proof so when it is soften it allows the compressed MDF to decompress.
    I had thought about the wood glue joint being weaker because it can't absorb into the wood as much. I suppose epoxy would cure that problem. I was in hopes of staying away from epoxy. I was also thinking about a method to rough up the surface after sealing with the thinned resin. Some kind of indents, deep scratch lines or small perforations along the end grain. Some kind of simple tool similar to how a wall paper tool puts the perforations in the paper for water to get behind.
    Dave
    http://www.pellegreneacoustics.com/

    Trench Seam Method for MDF
    https://picasaweb.google.com/101632266659473725850

    Comment


    • Re: Best methods for finishing MDF

      I cut some pieces of MDF last night and sealed the ends with fiberglass resin thinned 30% with acetone. Not sure that was thin enough. It penetrated but I am not sure it went deep enough. If they show seams I will try thinning it some more. I am going to sand them with120 on my belt sander to rough them up, then glue them up with yellow wood glue, epoxy and polyurethane construction adhesive. I am also going to sand the flat smooth side of the MDF. I think it is a good idea anytime you glue it up. I am curious whether the yellow wood glue will make a strong joint.
      Dave

      http://www.pellegreneacoustics.com/

      Trench Seam Method for MDF
      https://picasaweb.google.com/101632266659473725850

      Comment


      • Re: Best methods for finishing MDF

        Originally posted by davepellegrene View Post
        I cut some pieces of MDF last night and sealed the ends with fiberglass resin thinned 30% with acetone. Not sure that was thin enough. It penetrated but I am not sure it went deep enough. If they show seams I will try thinning it some more. I am going to sand them with120 on my belt sander to rough them up, then glue them up with yellow wood glue, epoxy and polyurethane construction adhesive. I am also going to sand the flat smooth side of the MDF. I think it is a good idea anytime you glue it up. I am curious whether the yellow wood glue will make a strong joint.
        Dave

















        I sanded the sample ends with 120 grite paper on a block so the glues would stick good. Glued the samples up last night. The wood looks a little strange from my flash.

        Glued up with epoxy



        Glued up with Polyurethane Construction Adhesive. Thanks Pete S. for telling me about this glue in another thread.



        Last one glued up with Titebond. Not sure how this will bond with the resin. I will do a stress test on it.



        Dave
        http://www.pellegreneacoustics.com/

        Trench Seam Method for MDF
        https://picasaweb.google.com/101632266659473725850

        Comment


        • Re: Best methods for finishing MDF

          Came up with another method to try out. I glued together two layers of 1/2" MDF. I cut a groove with my table saw 1" deep back 1/16" from the face. I am going to fill this with latex caulking. Then glue a piece over the joint to make the but t joint. This should work similar to putting a 1/16 layer over a joint. Theoretically the only expansion/ contraction should be from the 1/16" thickness rather then the full 1" thickness.



          After the filler dries I will glue the piece over the end grain. Like the piece I have sitting on top. the little piece of plywood on top is just for weight.
          http://www.pellegreneacoustics.com/

          Trench Seam Method for MDF
          https://picasaweb.google.com/101632266659473725850

          Comment


          • Re: Best methods for finishing MDF

            Originally posted by davepellegrene View Post
            I glued together two layers of 1/2" MDF. I cut a groove with my table saw 1" deep back 1/16" from the face. I am going to fill this with latex caulking. Then glue a piece over the joint to make the but t joint. This should work similar to putting a 1/16 layer over a joint. Theoretically the only expansion/ contraction should be from the 1/16" thickness rather then the full 1" thickness.
            Very inventive and great idea.
            You're obviously really thinking about this.

            I look forward to your (even more extensive) results.
            Greg

            Comment


            • Re: Best methods for finishing MDF

              Originally posted by gregrueff View Post
              Very inventive and great idea.
              You're obviously really thinking about this.

              I look forward to your (even more extensive) results.
              Greg
              Cabin fever has set in to its fullest point. No more football!
              I was also thinking about sealing the 1/16 strip with thinned down resin. If I can apply it on the front side and the back side through the grove it may penetrate the full thickness then shouldn't expand at all. If this works it could be the simplest method yet.
              Dave
              http://www.pellegreneacoustics.com/

              Trench Seam Method for MDF
              https://picasaweb.google.com/101632266659473725850

              Comment


              • Re: Best methods for finishing MDF

                Thought I would throw some updates on my test seams.

                Here is the piece with body putty in the trench. Still looks good



                This is the one with the Finishing putty in the trench. It also still looks good.



                This is the 1" relief cut I tried. This sample shows a very light wave were the seam is, but no line. It shows on the top couple of inches slightly. It showed up as soon as I was done with the sample and hasn't changed since.




                This is the same 1" relief cut with poured on epoxy. I needed something to test the epoxy on so I used this sample. This one is not showing a seam at all.



                Here is the test box I made up to try the trench method with.



                With body putty



                Primed



                Three months since putty was put in with paint.



                My link below has more picks of all the processes if you want to look. towards the bottom of the page.
                Dave
                http://www.pellegreneacoustics.com/

                Trench Seam Method for MDF
                https://picasaweb.google.com/101632266659473725850

                Comment


                • Re: Best methods for finishing MDF

                  Thanks for doing this, Dave. It took a of effort and experimentation on your part. A big thumbs-up to ya!

                  It's going to be a big help for future projects of mine.
                  Bill Schneider
                  -+-+-+-+-
                  www.afterness.com/audio

                  Comment


                  • Re: Best methods for finishing MDF

                    Originally posted by williamrschneider View Post
                    Thanks for doing this, Dave. It took a of effort and experimentation on your part. A big thumbs-up to ya!

                    It's going to be a big help for future projects of mine.
                    ++++1

                    I have found Dave's experimentation invaluable as the seams showing was my biggest complaint about my first few speaker projects. I think I will stick with the thinned fiberglass, but thinned with styrene, until I find something that provides the same results but is easier to sand. Styrene is what fiberglass resin contains as a thinner, but not found at the local hardware store - I bought it from US Composites w/ my resin.
                    Brad
                    piano black sealing mdf irregular recesses grill technique

                    Comment


                    • Re: Best methods for finishing MDF

                      Dave nice finish. I did similiar using textured spray paint. Has any one found a brushed on paint that will give similiars results as the spray. I found the color fades over time unfortunately. I know some high end companies like Wilson are using automated paint finishing.

                      Comment


                      • Re: Best methods for finishing MDF

                        Originally posted by williamrschneider View Post
                        Thanks for doing this, Dave. It took a of effort and experimentation on your part. A big thumbs-up to ya!

                        It's going to be a big help for future projects of mine.
                        Well your welcome. It is enjoyable to experiment. I like trying new things just to see what happens.
                        Here is another one I forgot to post. This sample is a 1/16" layer of auto putty over the bare MDF. It seems to be holding up as well.

                        I clamped a strip 1/16" above the surface of the sample piece wrapped with parchment paper so the putty has a straight edge to mud up against.



                        Here is a layer of finishing putty "Icing"



                        Sanded. If you look close at the front edge you can see the 1/16" thickness of the putty.



                        Here it is painted. Its been painted a few months.

                        http://www.pellegreneacoustics.com/

                        Trench Seam Method for MDF
                        https://picasaweb.google.com/101632266659473725850

                        Comment


                        • Re: Best methods for finishing MDF

                          Originally posted by speakerman19422 View Post
                          Dave nice finish. I did similiar using textured spray paint. Has any one found a brushed on paint that will give similiars results as the spray. I found the color fades over time unfortunately. I know some high end companies like Wilson are using automated paint finishing.
                          Dan N. used oil based floor and porch paint on his Blades speakers he is working on know. He wet sanded and buffed it. It looks pretty close to spray on as best I can tell.
                          Dave
                          http://www.pellegreneacoustics.com/

                          Trench Seam Method for MDF
                          https://picasaweb.google.com/101632266659473725850

                          Comment


                          • Re: Best methods for finishing MDF

                            The putty hides the seams. Seems can be a problem on finish. Thanks for the tip. One tip I have shared is using wood clamps to pull in t nuts before getting the hammer out.

                            Comment


                            • Re: Best methods for finishing MDF

                              Originally posted by CokewithLime View Post
                              Has anyone tried using a 45 degree lock mitre bit


                              I have use these for years with great success in furniture construction - even works very well with most plywoods
                              I have used these, but on MDF the small spline tends to just pull off. Works great for hardwood though, hard to get much stronger a joint.

                              Comment


                              • Re: Best methods for finishing MDF

                                I haven't done that many cabs, but I stack layers of HDF and then West systems marine epoxy the lams. together. Where I make a cut for an edge, I paint on epoxy. Cut edges def. absorb more than factory surfaces, and the epoxy hardens the edges, making them able to withstand the bumping and banging around that speakers get. I haven't noticed seems showing up on the stuff I've made so far. My curved-sided Schuma-cubins were built 18 months ago, and Pete Byzantiums were built just before the April InDIYana event.
                                West systems epoxy is pricey, I happened to have it for guitar building. It really adds rigidity to curved panels, though! AND water-proofs the joints.
                                The Past is history. The Future is a mystery. Today is a gift; that's why its called the Present. (Grand Master Oogway, Kung Fu Panda)

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