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Sensational Events: a build

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  • Sensational Events: a build

    With much help from Paul Carmody, I have started the build for Event Horizons on-wall L/C/R design.

    As you may already know, this design originally started with the Dayton ND line of over-achievers, but Paul decided the low-end output left something to be desired for the design goals, (enclosure size, vented), so he decided to change the design to utilize the HiVi line, (B3N, B4N, still using the ND20FB) won’t into great detail; here is a link to the thread.


    I have permission from Paul to grant my build the name of Sensational Events. It seemed appropriate due to the use of the OS drivers in the EH design.
    These will be sealed, and will require a sub. Crossing over at 80hz using small speaker option on receiver.
    Some of the slight changes are the bracing is no longer angled due to the larger magnet size of the HiVi’s, and I switched to ½” BB to keep weight down.

    ...drawing by PaulC
    My baffles will be solid 3/4” walnut, with rest of enclosure covered in black truck bedliner. Shown is my 10’x12” piece of walnut, with some mineral spirits applied to show grain and color.



    Golden Boys overseeing the progress…


    I used a ¾” BB piece to test the baffle cuts, and make sure the depths were correct.



    Flush mounting the woofers, rear-mounting the ND20. I had to using a straight bit to countersink the tweeter, but that worked well at just a hair under the ¼” mark.



    Chamfered inside to allow those to breathe a bit. The HiVi’s have a very small opening in the basket.



    ...contd...
    My projects
    https://picasaweb.google.com/112307725038877176664

  • #2
    Last edited by ckmoore; 09-20-2019, 10:12 PM.
    My projects
    https://picasaweb.google.com/112307725038877176664

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    • #3
      Re: Sensational Events: a build

      I love that Walnut! Your shop will smell great when your cutting & routing it too. That will look great with the HiVi cones!
      Co-conspirator in the development of the "CR Gnarly Fidelity Reduction Unit" - Registered Trademark, Patent Pending.

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      • #4
        Re: Sensational Events: a build

        Oh, this is going to be fun! I am really excited to see this project.

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        • #5
          Re: Sensational Events: a build

          Originally posted by tom_s View Post
          I love that Walnut! Your shop will smell great when your cutting & routing it too. That will look great with the HiVi cones!
          I got a great deal on that too. 2 10' long boards, 12" wide for $25.
          My projects
          https://picasaweb.google.com/112307725038877176664

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          • #6
            Re: Sensational Events: a build

            I was playing around with Visio on the XO layout...


            My projects
            https://picasaweb.google.com/112307725038877176664

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            • #7
              Re: Sensational Events: a build

              Looks great. I'm just about done collecting parts for the original ND variant of these. Paul was gracious enough to provide me the final XO for them. Where I'm stuck right now is if I'm going to go for on-wall sealed or let the ND105s breath in a tall, skinny tower.

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              • #8
                Re: Sensational Events: a build

                It's going to be a lovely speaker. I think they should be called Event Sensations. Still a fairly large enclosure even though it's going to be sealed.
                - John

                "Injustice anywhere is a threat to justice everywhere." - Dr. M. L. King
                www.BuildTheDream.org

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                • #9
                  Re: Sensational Events: a build

                  Originally posted by lostboy77 View Post
                  Looks great. I'm just about done collecting parts for the original ND variant of these. Paul was gracious enough to provide me the final XO for them. Where I'm stuck right now is if I'm going to go for on-wall sealed or let the ND105s breath in a tall, skinny tower.
                  This could be cool. Battle of the event horizons!
                  Isn't it about time we started answering rhetorical questions?

                  Paul Carmody's DIY Audio Projects
                  Twitter: @undefinition1

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                  • #10
                    Re: Sensational Events: a build

                    That deal is well beyond great. I paid $55 for a 9.5" wide 8 foot long piece and felt lucky. Nice job.
                    Looks like the build will be excellent whn completed.


                    Originally posted by ckmoore View Post
                    I got a great deal on that too. 2 10' long boards, 12" wide for $25.
                    I was so much older then, I'm younger than that now.
                    OS MTMs http://techtalk.parts-express.com/sh...d.php?t=220388
                    Swope TM http://techtalk.parts-express.com/sh...d.php?t=221818
                    Econowave and Audio Nirvana AN10 fullrange http://techtalk.parts-express.com/sh...d.php?t=216841
                    Imperial Russian Stouts http://techtalk.parts-express.com/sh...=1#post1840444
                    LECBOS. http://techtalk.parts-express.com/sh...ghlight=lecbos

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                    • #11
                      Re: Sensational Events: a build

                      Some progress..








                      I did have a setback of sorts. On the 2nd larger woofer rabbit, I made a mistake and cut it one size too small, and wouldn't you know, it was the only once I didn't verify the size on before cutting the hole.. you see where this is going...

                      At first, I thought using a drum sanding bit by hand would do it, but after about 45 mins of this, I realized two things, that walnut is freaking hard, (duh), and that the bit was not sanding the vertical plane of the rabbit at a 90 deg angle. So scratch that "ingenious" idea...

                      I sat there staring at it wondering how to secure the blank in there enough to hold the jasper jig, and to keep it from moving during cut, but to also not interfere with router during cut.

                      Ahah! Sand!

                      I must admit, I really thought I was being clever at this point, marveling at my ingenuity :rolleyes:
                      But, I didn't realize how much uplift the turbulent vortex of air that is generated by the router bit. It sucked that sand out of the channel quicker than you can say "ouch, I am getting sand blasted in my face!".

                      So then I realized that 1/4 collet router bits are sturdy and the perfect size to hold the blank.

                      Test fit with some old bits.



                      Here is setup right before routing. I suspended the board, and place router bits upside down.


                      Since I used a 1/4" spiral upcut bit to cut the hole, they were a perfect snug fit, and blank didn't move.

                      Success!

                      My projects
                      https://picasaweb.google.com/112307725038877176664

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                      • #12
                        Re: Sensational Events: a build

                        I run into this problem A LOT. What I do is use a piece of scrap hot melted to the back of the baffle, which then holds the center piece in place. The hot melt holds everything solid, but everything pops off with the tap of a hammer when I'm done.
                        Isn't it about time we started answering rhetorical questions?

                        Paul Carmody's DIY Audio Projects
                        Twitter: @undefinition1

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                        • #13
                          Re: Sensational Events: a build

                          OK, I confess to having made the same boneheaded mistake too.

                          My solution was to route a piece of MDF the correct size to fill the hole. Result, spindle hole perfectly centered and tight fit in existing hole.

                          On a different topic, Nice baffle! The SE's are going to look very nice. Bet they sound great too.
                          If life were fair, Elvis would still be alive today and all the impersonators would be dead.
                          ~ Johnny Carson

                          Bungelow Ed's Photo Album http://techtalk.parts-express.com/album.php?u=8594

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                          • #14
                            Re: Sensational Events: a build

                            Some progress...

                            Mapping hurricane nut placement..


                            I really hesitate to post this next pic... but in giving back.... this is my feeble attempt to try to thwart hardwood splitting in the thinner areas around the tweeter, by gluing 1/4 BB to the rear.
                            I retrospect, I am sure this could have been done better, or maybe should not have been done at all. But there it is. It was a PITA to get around, and I misjudged the amount of material of the BB that would need to removed from either the hurricane nut channels, and the amount needed to be removed to allow the B3A to breath. Because if you cut the hole the exact right size, you cant fit a shirt button between the baffle and the magnet...it is TIGHT. So a serious chamfer is required.


                            I like the baffle edges to stand just a hair proud in relation to the sides, so I taped some thick strips of construction paper to the sides before flushing the baffle with the router. It caused the baffle to stand about 1 mm proud. The thickness of the paint will decrease that just a hair.... I think it will look nice.





                            Edges chamferred, and baffle mounting holes drilled.




                            These just might look nice after finishing!



                            My projects
                            https://picasaweb.google.com/112307725038877176664

                            Comment


                            • #15
                              Re: Sensational Events: a build

                              Wow looks great

                              रेतुर्न तो थे स्रोत
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