Announcement

Collapse
No announcement yet.

The Champs - ID 2015 2nd Place Speakers

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • The Champs - ID 2015 2nd Place Speakers

    My Iron Driver entry was a 2-way designed around the SB19 iron driver tweeter and Peerless 830875 6.5" Nomex woofer.

    http://www.parts-express.com/peerles...ofer--264-1092
    http://www.sbacoustics.com/index.php...sb19st-c000-4/

    Some of the design features:

    .8 cu. ft. ported 2-way tuned to 47 Hz
    24 db/oct 2500Hz crossover (18 db/oct electrical)
    Braced ½” birch plywood cabinet with removable bottom
    Quarter sawn cherry veneer
    Watco Danish Oil finish (Natural)

    My design goal was to find the best woofer I could afford coupled with a 24 db/oct crossover and still stay under the $225 budget. As many of you know I've built a number of speakers over the years with the Peerless HDS line and was actually hoping to try a different driver this time around. It just turned out I couldn't find something that modeled as well as the Peerless and stay in budget. Another goal was to build a light system and they came in at 17 lbs each. Total cost for drivers and crossover parts came in just under $215.

    The boxes were made of 1/2 Baltic birch plywood with dado joints and slots cut to receive 1/4" stiffeners for cross bracing and battens to fasten the removable bottoms to.
    Click image for larger version

Name:	Cut-&-Dadoed-Panels.jpg
Views:	1
Size:	141.4 KB
ID:	1192224

    Glue Up
    Click image for larger version

Name:	Glueup.jpg
Views:	1
Size:	161.5 KB
ID:	1192225

    Gluing in the battens. The short strips have the ends cut at a slight angle so they can be tipped into the slot in the box.
    Click image for larger version

Name:	Gluing-in-the-battens.jpg
Views:	1
Size:	153.4 KB
ID:	1192226

    Gluing in the bracing
    Click image for larger version

Name:	Gluing-in-the-bracing.jpg
Views:	1
Size:	121.2 KB
ID:	1192227

    Gluing in the cross braces
    Click image for larger version

Name:	Gluing-in-the-cross-bracing.jpg
Views:	2
Size:	134.6 KB
ID:	1192228

    Too be continued ...

    Ron
    C-Note Iron Driver Build
    The Cherry π's

  • #2
    Re: The Champs - ID 2015 2nd Place Speakers

    Driver, port and terminal plate cutouts
    Click image for larger version

Name:	Driver-Cutouts.jpg
Views:	1
Size:	140.8 KB
ID:	1166471

    Ironing on the cherry veneer
    Click image for larger version

Name:	Ironing-On-The-Veneer.jpg
Views:	1
Size:	156.4 KB
ID:	1166472

    Counter sunk neo magnets for future tweeter grill
    Click image for larger version

Name:	Counter-Sunk-Grill-Magnets.jpg
Views:	1
Size:	145.1 KB
ID:	1166473

    Ironing on the cherry veneer fronts
    Click image for larger version

Name:	Veneering-The-Fronts.jpg
Views:	1
Size:	143.6 KB
ID:	1166474

    Finishing with multiple coats or Watco Oil sanded in with 600 sandpaper
    Click image for larger version

Name:	Finishing.jpg
Views:	1
Size:	177.5 KB
ID:	1166475

    Ron
    Last edited by Ron_E; 05-17-2015, 05:54 PM.
    C-Note Iron Driver Build
    The Cherry π's

    Comment


    • #3
      Re: The Champs - ID 2015 2nd Place Speakers

      Cutting port and terminal rebates
      Click image for larger version

Name:	Counter-Sinking-Port-and-Te.jpg
Views:	1
Size:	199.4 KB
ID:	1166476

      Making woofer rebate template
      Click image for larger version

Name:	Making-Woofer-Rebate-Templa.jpg
Views:	1
Size:	164.7 KB
ID:	1166477

      Cutting woofer rebate
      Click image for larger version

Name:	Cutting-Woofer-Rebate.jpg
Views:	2
Size:	167.9 KB
ID:	1166478

      Final Impedance
      Click image for larger version

Name:	ID2-Final-Impedance-1.jpg
Views:	1
Size:	172.6 KB
ID:	1166479

      Ron

      Bill of materials PDF.
      Attached Files
      Last edited by Ron_E; 05-17-2015, 05:53 PM.
      C-Note Iron Driver Build
      The Cherry π's

      Comment


      • #4
        Re: The Champs - ID 2015 2nd Place Speakers

        The box's external dimensions are 7 X 13 x 20. The tweeter is mounted 2 1/4"s from the top and the woofer is 8 1/8"s from the top. The port is rear mounted and is 2 3/8"s from the top. The terminal cup is 3"s from the bottom. The box was lined with acoustic foam and stuffed with 8 ounces of polyester fill. The fill was positioned away from the woofer and port. The bill of materials has the port dimensions.

        Crossover
        Click image for larger version

Name:	ID2 Crossover - Revised.jpg
Views:	2
Size:	316.4 KB
ID:	1166481

        Click image for larger version

Name:	Crossover Photo.jpg
Views:	1
Size:	360.8 KB
ID:	1166748

        Finished Speakers
        Click image for larger version

Name:	ID-2015.jpg
Views:	2
Size:	147.2 KB
ID:	1166611

        Click image for larger version

Name:	ID 2015 Formal.jpg
Views:	1
Size:	297.4 KB
ID:	1166749

        Here's a link to Roman's measurements. Big thanks to Roman.

        http://techtalk.parts-express.com/sh...13#post2064113

        Big thanks to all the people that made this contest happen. I know how much work it was.

        Ron
        Last edited by Ron_E; 05-29-2015, 11:48 AM.
        C-Note Iron Driver Build
        The Cherry π's

        Comment


        • #5
          Re: The Champs - ID 2015 2nd Place Speakers

          Wow... You guys don't mess around. I can't imagine this was second place but I read it was so close that there was a run off. I'll bet they are amazing.

          Fred

          Comment


          • #6
            Re: The Champs - ID 2015 2nd Place Speakers

            Well done

            Comment


            • #7
              Re: The Champs - ID 2015 2nd Place Speakers

              Originally posted by fdieck View Post
              Wow... You guys don't mess around. I can't imagine this was second place but I read it was so close that there was a run off. I'll bet they are amazing.

              Fred
              Everything Ron does is steller. I'm guessing looks and finish were envolved in the final score.
              " To me, the soundstage presentation is more about phase and distortion and less about size. However, when you talk about bass extension, there's no replacement for displacement". Tyger23. 4.2015

              Quote Originally Posted by hongrn. Oct 2014
              Do you realize that being an American is like winning the biggest jackpot ever??

              http://www.midwestaudioclub.com/spot...owell-simpson/
              http://s413.photobucket.com/albums/pp216/arlis/

              Comment


              • #8
                Re: The Champs - ID 2015 2nd Place Speakers

                Really nice job, Ron. I actually think I might have scored yours the highest during the initial judging, but I don't have my score sheets to know for sure. I'd like to see what I put on mine Mine went in the morning and yours was in the afternoon, so it got hard to do direct comparisons. I'm really glad we got a chance to do the head-to-head.

                In the head-to-head, I think yours had just a bit better soundstage than mine, but the drum track that was played really stressed your woofers a lot and muddied things up a bit, which was what swayed my vote and I'm assuming a few others.

                BTW, Roman remarked at the end that he thought it was interesting that the two highest scoring speakers ended up being the best looking speakers at the show Your cabinet work was great and my wife really liked the finish.
                -Kerry

                Comment


                • #9
                  Re: The Champs - ID 2015 2nd Place Speakers

                  Bringing to DakotaDIY, Ron? Bring a different pair as well, if you want. Be interesting to see how different implementations of similar woofer sounds.
                  Don't listen to me - I have not sold any $150,000 speakers.

                  Comment


                  • #10
                    Re: The Champs - ID 2015 2nd Place Speakers

                    Thanks for the feedback and ata-boys guys. I was afraid a 3-way with a bigger woofer might have an advantage over my 2-way and it looks like that's how it turned out. I just felt like the budget leaned toward a 2-way. I thought the winning design made some smart design choices and was beautiful to look at. I'm looking forward to seeing how they put it all together and how it measured.

                    I will definitely be bringing these to SD Johnny. I'm pretty sure Ani will bring his ID entry as well.

                    Ron
                    C-Note Iron Driver Build
                    The Cherry π's

                    Comment


                    • #11
                      Re: The Champs - ID 2015 2nd Place Speakers

                      Beautiful Cabinets Ron. Wish I could have been there to see them and hear them.
                      My "No-Name" CC Speaker
                      Kerry's "Silverbacks"
                      Ben's Synchaeta's for Mom
                      The Archers
                      Rick's "db" Desktop CBT Arrays
                      The Gandalf's

                      Comment


                      • #12
                        Re: The Champs - ID 2015 2nd Place Speakers

                        Originally posted by [email protected] View Post
                        I'm guessing looks and finish were envolved in the final score.
                        I think that may have been done in the past, but all scoring and judging was sound only. We didn't see any speakers until after the winner was announced. It just happened that the two best sounding speakers were also inside some of the most beautiful cabinet work.

                        Marc

                        Comment


                        • #13
                          Re: The Champs - ID 2015 2nd Place Speakers

                          Originally posted by Ron_E View Post
                          Thanks for the feedback and ata-boys guys. I was afraid a 3-way with a bigger woofer might have an advantage over my 2-way and it looks like that's how it turned out. I just felt like the budget leaned toward a 2-way. I thought the winning design made some smart design choices and was beautiful to look at. I'm looking forward to seeing how they put it all together and how it measured.

                          I will definitely be bringing these to SD Johnny. I'm pretty sure Ani will bring his ID entry as well.

                          Ron
                          Yes, I will bring my ID entry to SD. I hope Arlis gets his too. Same design, but in different implementation of enclosure. Same internal volume and tuning, but mine is 0.23" ply and his is 3/4 mdf. We can see what effect thicker and heavier cabinets have!

                          Comment


                          • #14
                            Re: The Champs - ID 2015 2nd Place Speakers

                            Here's a link to Roman's measurements

                            http://techtalk.parts-express.com/sh...13#post2064113

                            Thanks Roman.

                            Ron
                            C-Note Iron Driver Build
                            The Cherry π's

                            Comment


                            • #15
                              Re: The Champs - ID 2015 2nd Place Speakers

                              There were several really great entries in this competition. I did score the Champs the highest in the first round. (Great job, Ron!)

                              Unfortunately I had to leave before the start of the run-off round, so would have been interesting to see if I would have maintained the same relative ranking between the two or shift it, as Kerry did.

                              Comment

                              Working...
                              X